Top ignition coil factory: Diagnosing a Bad Ignition Coil: Ignition coils typically have a long life of operation — over 100,000 miles. However, they can malfunction eventually, causing that dreaded misfire. This issue will probably start out slowly while being hardly noticeable but will become more problematic over time. When a misfire occurs, even for a few seconds, your engine computer management will likely detect the issue and generate a trouble code. At which point the check engine light comes on. With a diagnostic scanner at a garage or auto parts store, you can then see which cylinder is misfiring and proceed from there. Another sign of a misfire can be a rough engine idle. In extreme cases, the vehicle may feel like it’s surging at a high RPM or like it may stall at low speeds. Other signs that you have a bad ignition coil are worsening gas mileage, sluggish acceleration and a backfiring engine, meaning you hear a loud bang as unburned fuel escapes from the exhaust system. Discover more information on ignition coil suppliers.
What is the reason? Here are some of them: The power supply voltage is unstable; The resistance of the high-voltage line is abnormal, replace the high-voltage line; There is a short circuit phenomenon in the secondary; The primary current of the ignition controller is too high, causing the ignition coil to overheat; Problems with high temperature and high-pressure wave work well; It is very unlikely that the coil itself is a problem, you can try another brand; The integrated block of the igniter does not work well. Total of 8 R&D personnel in our factory, Haiyan wholesale ignition coil suppliers have more than 15 years of working experience.
The primary winding of an ignition coil will typically contain 150 to 300 turns of wire; the secondary winding will typically contain 15,000 to 30,000 turns of wire, or around 100 times more than the primary winding. The magnetic field is initially created when the vehicle’s electrical system applies approximately 12 volts to the ignition coil’s primary winding. When a spark is required at a spark plug, the ignition system will switch off the current flow to the primary winding, which will cause the magnetic field to collapse. The collapsing magnetic field will induce a voltage into the primary winding in the region of 200 volts; but the voltage induced into the secondary winding will be approximately 100 times greater, around 20,000 volts.
The first coil-based ignition system is credited to the American inventor Charles Kettering, who developed a coil ignition system for a major vehicle manufacturer around 1910/1911. For the first time, he devised an electrical system that powered the starter motor and ignition at the same time. The battery, a generator and a more complete vehicle electrical system provided a relatively stable electrical supply to the ignition coil. The Kettering system used a single ignition coil to produce a high voltage, which was passed to a rotor arm that effectively pointed the voltage to a series of electrical contacts located in the distributor assembly (one contact for each cylinder). These contacts were then connected by spark plug wires to the spark plugs in a sequence that made it possible to distribute the high voltage to the spark plugs in the correct cylinder firing order.
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