Best welding tables for cobot & robot welders online shop UK: Heat Resistance – Welding tables are designed to withstand high temperatures. They won’t warp or degrade under the intense heat generated during welding, ensuring your work surface remains flat and level. Protection – They protect your work environment by containing sparks, slag, and hot metal, preventing them from damaging your floor, equipment, or other materials in your workspace. Workpiece Alignment – Welding tables can often accommodate various welding fixtures and clamps, allowing you to securely hold and align your workpiece, ensuring precise welds. In the video below we show you how a good clamp setup can ensure you get very accurate results on your welding jobs. Different Types of Welding Tables – Before we dive deeper into choosing the right welding table, it’s essential to understand that not all welding tables are created equal. There are various types available, each tailored to specific needs and preferences.
Cast iron welding tables are significantly heavier due to the density of the material, which makes them much less portable and more challenging to relocate. If stainless steel is welded on a cast iron table, there’s a risk of iron particles transferring to the stainless, which compromises corrosion resistance and leads to rusting or discoloration. Cast iron commonly contains gas porosity or shrinkage cavities that form during the casting process. These pores or voids can weaken the structure of the welding table and affect its performance. They can also leave unattractive pockets on the surface. In countries like India, China and others cast iron is usually made from “mystery metals”. A quick search on YouTube will reveal some enlightening videos. Drilling, cutting, or welding modifications to a cast iron table can be difficult and may compromise its strength and integrity.
A rotary weld table is ingeniously designed to tilt or rotate at the operator’s convenience. Leveraging a rotary mechanism, the welding table top facilitates improved access to the workpiece. This dynamic feature significantly enhances weld quality with minimal time and effort investment. 2-D Welding Table: They are basic welding tables that provide a stable, horizontal plane surface for welding, cutting, and metal fabrication processes of simple workpieces. They are less versatile due to limited angles and positioning. 3-D Welding Table: These advanced tables offer a broad spectrum of angular adjustments, making them well-suited for handling intricate and complex welding projects. With five working surfaces – one table top and four side surfaces – these tables provide unparalleled flexibility and adaptability.
Other Tooling – Magnetic squares, clamps, and stops are also popular for quick adjustments without the need for mechanical fastening, assuming you aren’t using a stainless or aluminum table. And of course any tool that could be used with an old fashioned flat steel plate welding table will also be useful with the tables we’ve been discussing here. Care and Techniques – Several welding table manufacturers offer tables which have some sort of surface treatment such as plasma nitriding, or other hardening / coloring processes. They ALL claim these treatments will prevent rust, spatter and damage. A surface treatment will help protect the table and provide some rust protection and some will provide very, very shallow surface hardening (like .002?). But we have experienced that simply laying a piece of wet plywood on a nitrided surface will rust it within 1 hour and permanently damage the surface. See extra info on modular welding tables.
Cleaning Your Welding Table – Regular cleaning is a fundamental aspect of welding table maintenance. Here’s how to clean your table effectively: Remove Debris: After each use, remove any welding slag, spatter, or debris from the table’s surface using a wire brush, slag hammer or oil stone. Be sure to wear appropriate safety gear during this process. Wipe Down: Spray the table with WD-40 before wiping with a clean, dry rag to wipe down the table’s surface. This helps remove any remaining dust or residue. Prevent Rust: Apply a thin layer of anti-spatter or rust preventive spray on the table’s surface to protect it from rust and corrosion. Make sure to follow the instructions of your welding table supplier. Protecting the Tabletop – To maintain the flatness and integrity of your welding table’s surface, follow these guidelines: Avoid Excessive Heat: While welding tables are heat-resistant, excessive concentrated heat can cause warping. Avoid prolonged exposure to extremely high temperatures in a small area. Use Welding Blankets: Employ welding blankets or mats to protect the table’s surface from excessive spatter, slag, or hot metal droplets.
The cost of a stainless steel welding table can be prohibitive. It’s often 3 times as much as carbon steel due to the higher material cost and more stringent environmental variables required for manufacturing. A slightly lower thermal conductivity compared to carbon steel means stainless tends to hold heat longer than carbon steel, or aluminum surfaces. Surfaces can be marred by welding spatter if not protected, which is also true for other materials – but stainless is normally kept extremely clean to prevent contamination and without oils or anti-spatter coatings it’s more susceptible to certain welding processes like MIG. Aluminum is obviously the most lightweight and portable of the common materials.